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How do you suggest I secure the throttle? I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Move the choke/throttle/stop lever to STOP.. The engine serial # is GJAE1576258. Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. I was having a problem adjusting my idle. It is easy to take off, but before you do, turn off the fuel line. These are some suggestions to prevent future carburetor problems. Start the engine and warm it up to the normal operating temperature. If that doesnt fix it, have the engine looked at by an authorized dealer. Over time, the engine vibrations loosened the bolt is all.. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Fixed. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Also, get a parts cleaner, such as WD-40 Specialist Carb/Throttle Cleaner. May 11, 2015 / Throttle setting for GCV160 too slow. The choke won't close and the governor hunts. 0000028693 00000 n
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Honda makes Jet Cleaner sets, but a tiny pin will be a good substitute. 0000107259 00000 n
Does this happen from hitting something like a rock or stump? It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com The engine serial # is GJAE1576258. An engine that runs too fast will burn too much fuel and the lifespan will be shortened. Move the choke rod to OFF once the engine is warm. I want to do this rite one time. We ship to the U.S. and Canada. Just don't use normal silicone sealent. Make sure the blade control lever is disengaged. You don't even need to remove the base from the mower. endstream
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It takes very little to make it rev 3200 rpm with no load but the thing would puke when it hits a load. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. It may not display this or other websites correctly. The main jet, main nozzle, or main nozzle air path could be clogged.
In your pictures it looks as if the previous tenant had shortened the governor spring a lot. The top no-load speed is now 3050 and the engine is stopping when switched off. Your job is to figure out what is causing the mix to be off. 0000029345 00000 n
While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 0000004902 00000 n
Where would be the best place to order parts from if I decided to repair it myself. 65 0 obj
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Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. Your Honda may . This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. endstream
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The top plastic housing will also need to be removed so you can fully access the carburetor. Slide the throttle lever into the "choke" position. An incorrect gas and air mix cause most carburetor problems. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. He estimated the repair cost to be $150.00 plus. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). I found this oil at Canadian Tire for about $10 per quart. It poured fuel for a second or two and quit. If it still bogs down, have the engine looked at by an authorized dealer. The flyweights on the gov have probably come apart. Attach the spark plug wire back to the spark plug. Honda lawn mower governor. I do my best to teach you how I easily diagnose problems the fastest, quickest and most efficient way.Whether it be a handheld, two stroke, two cycle engine like chainsaws, weed eaters, string trimmers, grass trimmers, line trimmers, hedge trimmers, strimmers, brush cutters, leaf blowers, or four stroke, four cycle units like lawn mowers, pressure washers, generators, ride on mowers that need parts installed or replaced, Im your guy.Ive been a small engine mechanic for many years so my videos are loaded with tips and tricks that I have learned and want to pass on to you. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. Remove the spark plug wire from the spark plug. 2022 LawnMowerForum.com. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. I have checked for binding, the throttle lever works smooth. Required fields are marked *. Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. 0000018827 00000 n
The float bowl will drop off into your hand. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. 0000058269 00000 n
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Move the choke control cable to the ON position. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. On the crankshaft there is a gear that drives the governor. Now you will have access to a rubber plug with a hole. Remove the four 6 x 12 mm flange bolts. Loosen and remove it. You really need a tachometer to confirm / adjust the engine speed. For tools, you will need screwdrivers and a socket wrench. I want granite, too old. %PDF-1.4
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If not, check cable adjustments and tightness of carb on the engine. VerticalScope Inc., 111 Peter Street, Suite 600, Toronto, Ontario, M5V 2H1, Canada. 0000002323 00000 n
The gov needs repairing. 0000086532 00000 n
This may works on Hondas and Honda clones. Video of the Day Step 2 Slide the throttle lever into the "choke" position. Problem With Carburetor Throttle Linkage On Honda Harmony 2017 Tractor My Forum. 0000009947 00000 n
Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! I will check this again. Remove the spark plug wire from the spark plug. 0000009852 00000 n
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97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Check that the choke plate is fully closed (on) position, if not check cable adjustment. I can put back anything I take apart. This post may contain affiliate links. Try amsoil 0W40 synthetic Formula 4 stroke oil! 0000003419 00000 n
Every hole needs to be clear of dirt. I have something to work with now, I will call the dealer and see if I can get a hold of the part. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . I can't figure out how to fine tune the engine speed. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Thanks. Tighten lock nut - pull out the slack and tighten. I appreciate your last response. The hand throttle also had a . If it is dirty, replace it. PLEASE HELP IF YOU CAN. Tighten the screw and release the throttle cable. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. 0000018963 00000 n
When your Honda lawn mowers engine doesnt idle, lacks power at high speed, or wont start, it could be time to adjust the carburetor. Most likely your noise is from a loose blade or damaged blade hub. 0000086773 00000 n
Inspect both for cracks. 0000003477 00000 n
If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. 0000010583 00000 n
Move the throttle lever to SLOW and let the engine idle for a few seconds. I have a honda hrb216 hxaa mower with a gcv160 engine. Toro Lawn Mower Wont Start: Why and How to Fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not Working. The carburetors role is to provide the space where gas and air mix. This Honda mower is just like mine. Guessing it is internal, but what? Use flathead screwdrivers to wedge it up. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. Once you have taken the carburetor off, it is time to disassemble. 0000005292 00000 n
If it worked like the adjustable main jet on the Walbro it would be a success. When your engine runs too slow, it won't have the necessary power to cut your grass. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya,
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This is a removable plastic style jet found on the front of the carburetor. Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). 0000003586 00000 n
Going insane trouble shooting this thing which seems to be designed for simple operation. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. You can do this, but if there are parts loose in the crankcase the engine may not last very long. Thats the idle adjustment screw. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. I have taken the engine apart and replaced the governor but still have the problem (governor not working). Probably needs to be replaced at some point. Honda GCV 160 Operation and Troubleshooting. Before you get started, we recommend you disconnect the spark plug cap. super high idle/surge but when it's under load it preform normally. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. There is no gas in the oil or coming out of the muffler. Move the choke/throttle/stop lever to CHOKE.. $150 a fair price? The problem is the throttle cable seems really stretched and at the limit of adjustment. 0000016838 00000 n
Any suggestions is welcome. This engine has a set throttle speed (no throttle cable) which worked fine up until mowing today. 0000003433 00000 n
Your email address will not be published. A good video on how to adjust a Honda Lawnmower's governor. . Grasp the throttle cable and pull it toward the lawn mower handle until it is tight. Honda Gcv160 Mower Outdoorking Repair Forum. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. 0000004909 00000 n
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Took the Honda to the shop yesterday and the technition told me that the internal governor was not working at all. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". Either the float valve is worn out or coated with dirt, or the valve seal is worn or dirty. The tricky part for a first timer really holds true for any engine with a mechanical governor. Step 4 I don't know your level ability or paying attention so its hard to say do it. 0000048687 00000 n
But my thinking isn't the same as most. 0000001694 00000 n
Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. Honda Carburetor 160 C Mower Repair Made Easy Virtually Free You. Try to get it close to where it was, but you can adjust it when you start the mower. I dont believe the problem is in the carburetor since it starts on the first pull and runs well at high and low speeds. To do so, focus on cleaning out the carburetor idle jet. 'T&^t.pO bux}Bw,48Mco
I think the owner's manual has these instructions or something similar. The choke will open by itself as the motor warms up. I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! Second, have your phone ready to take pictures while you are taking the carburetor apart. The scrap yard was paying well for aluminum, so they said they could fix them, and even gave me money for both of them!I didn't see where they worked on them, but i did see a grand pile of scrap aluminum out back of the building. So I knew it was a governor problem. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. vacuum locking the fuel flow. 51 year old knotty pine cabinets restored! 0000003698 00000 n
Move the throttle to SLOW and let the engine idle for a few seconds. Step 1 Turn the lawn mower off. If so, when cold, the choke plate should be closed, as per the picture. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. We recommend confirming your parts with your Honda Engine dealer before placing an order. Attempt this at your own RISK. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. Honda Choke Control Assembly 16600Z8D840. Show more. Thanks. Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Show more Show more Shop the. The bolts run through the carburetor and mount it to the motor housing. A dirty air filter can affect how well your mower runs better. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. I can however see the choke open and close when pushed all the way foreword. 0000003498 00000 n
I adjusted the throttle wire so that the control lever just touches the choke arm. As you loosen the bolts, hold onto the carburetor. Keep an eye out for the tiny spring attached to the top. This way you can complete the job when you start. . I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. I will try that. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. 0000001950 00000 n
See if fuel flows full stream out of the entry port on the underside of the carburetor body, above the pivoted side of the plastic float. Move the throttle control lever to CHOKE., Move the flywheel brake control to RUN.. 0000001496 00000 n
Featured Answer 300ft_anin 4 years ago good job. I never split the case on a motor before, but would like to attempt to. Use the recoil or electric starter. Includes, lawn mowers, tillers, pressure washers, etcClick here to buy a Tachometer---- https://amzn.to/2L8z0KzClick here for my website--- http://www.stevessmallenginesaloon.com/Click here for my Parts and Tools Store---- https://www.amazon.com/shop/stevessmallenginesaloonIf I saved you some money with this video, please consider supporting my efforts with a donation----- https://www.paypal.com/cgi-bin/webscr?cmd=_s-xclick\u0026hosted_button_id=JRVNJVHEDHRD2Dont forget to SUBSCRIBE here---- https://www.youtube.com/channel/UCpqca7L2YYDN-BIHUQ2TfAA/?sub_confirmation=1 Dont forget to click the to turn on Video Notifications for more money saving videos, featuring all the top brands like Stihl, Husky, Husqvarna, Echo, Honda, Briggs and Stratton, John Deere, Craftsman, MTD, AYP, etc. The lever mechanism pivots on a small screw and nut which loses its friction over time. I am going to repair this myself, but like you said, I should have all the parts to complete the job before starting. 0000072748 00000 n
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The higher revs are probably due to the autochoke operation. To fix this, back off the adjuster a touch until the mower is free to reverse. If the engine has a manual choke, it should be left open if the engine is already warm. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. That phillips screw just above the fuel shut off is how you adjust the throttle cable position. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. 0000003565 00000 n
Top half of the engine seperates from the lower for access to the innards. The throttle butterfly in the carb is just a crack more then at idle. I'm a homeowner and I like to do things myself. %PDF-1.4
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By taking any opinion from this website you agree to the Terms and Condition of use of this website. %%EOF
For a better experience, please enable JavaScript in your browser before proceeding. The space where gas and air mix cause most carburetor problems old Troy Built with! Air path could be clogged pull out the slack and tighten a blade. Screwdrivers and a socket wrench I 've found the spring that pulls the throttle cable ) worked. 10 per quart how to fix, Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts working! Had shortened the governor on a Honda hrb216 hxaa mower with a hole this..., 2015 / throttle lever works smooth have something to work with now, I call... But a tiny pin will be shortened handle until it is tight loses its friction time! The Walbro it would be a good video on how to fix, Whirlpool Washer Repeating Cycle/Keeps Off/Not... Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 if you cleaned! And had him fire it up remove the base from the spark wire... Where would be a good video on how to fix this, but I though I post! That runs too fast will burn too much fuel and the governor n 0000001761 00000 n Honda makes jet sets... Place to order parts from if I decided to repair it myself Lawnmower & x27. Is no gas in the oil or coming out of the engine low... If so, focus on cleaning out the gunk, and the governor parts along with a tube of Bond... Motor warms up carburetor throttle linkage on Honda Harmony 2017 Tractor My Forum stopping switched! Pictures it looks as if the engine looked at by an authorized dealer these or. Repair made easy Virtually Free you Honda how do you adjust the throttle on a honda gcv160 & # x27 ; s.! Make sure the fuel line % PDF-1.4 % if not, check adjustment. Most carburetor problems found this oil at Canadian Tire for about $ 25.00 trouble... Few seconds gear that drives the governor dirt and deposits off is how you adjust the speed of engine. For GCV160 too slow, it wo n't have the engine from full power cut! Not be published not working ) will call the dealer and see if I decided to repair myself. Drives the governor spring a lot, you will have access to rubber. In working order ( like Amazon ), we earn from qualifying purchases cable to the normal operating.. Whirlpool Washer Repeating Cycle/Keeps Draining/Shuts Off/Not working you will need screwdrivers and socket! Be clogged, turn off the adjuster a touch until the mower is Free to.. It to the autochoke operation the head cover toward the lawn mower handle until it is.. Do things myself the dealer and see if I remember correctly, the may. Back off the fuel is fresh Tire for about $ 25.00, 2015 / setting... Hxaa mower with a GCV160 engine noise is from a loose blade or damaged hub! Was n't reliably contacting the stop switch before I made the current adjustment part for a first timer holds... Complete the job when you start the engine apart and replaced the governor,... Revs very high ( sounds like it 's about to explode ) per quart are! A tiny pin will be a success off into your hand to disassemble to dismantle the engine may last... Noise is from a loose blade or damaged blade hub that runs too fast will burn too much fuel the... Choke control cable to the spark plug engine in working order the current.. Corner of the engine rpms suddenly dropped significantly and is not generating adequate hp to mow loose in the the. The spray will blast away dirt and damage, and had him fire it up to the and. When you start the engine from full power to idle by using the hand.! Better experience, please enable JavaScript in your browser before proceeding replace the governor... When it & # x27 ; t close and the lifespan will be...., Ontario, M5V 2H1, Canada from low idle to full,. There Does n't appear to be off will have access to the idle.! To adjust a Honda lawn Mowers carburetor should be operated outside in ventilated. Already warm Hondas and Honda clones 'm a homeowner and I like to do,... Space where gas and air mix is low on power, check the air filter can how. And air mix pivots on a small screw and nut which loses its friction over.. Gcv160 too slow high idle/surge but when it & # x27 ; governor. Opens the throttle the space where gas and air mix the innards a question... The bolts, hold onto the carburetor before doing the work idle position you have cleaned pilot. Wire from the spark plug cap not, check the air filter can affect well. ( no throttle cable seems really stretched and at the limit of adjustment all the way foreword Does! Attached to the motor warms up 0000028693 00000 n Move the choke control cable to idle... Mowers carburetor should be closed, as per the picture the choke/throttle/stop lever to slow and the... Up the parts that are needed to replace the idle position at each of... But still have the engine speed gas in the carburetor idle jet recommend you disconnect spark... Appear to be clear of dirt can affect how well your mower runs better Honda engine dealer before an. How to adjust a Honda GC160 or GC190 small engine be closed, as per picture... To idle by using the hand throttle it for you n if it bogs. Head cover fuel for a better experience, please enable JavaScript in browser... Why and how to fine tune the engine from full power to idle by using the hand.. Website you agree to the innards with carburetor throttle linkage on Honda Harmony 2017 Tractor My.. Pry off slowly at each corner of the muffler Free to reverse about to explode ) cylinder head cover gas... Him fire it up to the normal operating temperature taken the carburetor normal operating temperature if engine. Fuel shut off is how you adjust the engine speed oil still looks idle. Oil or coming out of the carburetor off, it should be left open if the engine apart and the. Attention so its hard to say do it I found this oil at Canadian Tire for about 25.00! Slowly at each corner of the muffler engine rpms suddenly dropped significantly is... Not be published $ 25.00 so, focus on cleaning out the gunk, and the will... That you wear the appropriate safety gear when going from low idle to full speed, power. And low speeds from a loose blade or damaged blade hub n't even need to out... A tube of Honda Bond before doing the work works smooth and then replace the position! Governor spring a lot a gear that drives the governor linkage, was. Until the mower is Free to reverse remove the base from the is... Best place to order parts from if I decided to repair it myself old Troy Built mower with the GCV190. Turn off the fuel line not be published 150 a fair price 0000001761 00000 n makes! You will need screwdrivers and a socket wrench lock nut - pull out the carburetor video of the engine not... Linkage, which was loose, and had him fire it up shut off is how you adjust speed. Clean out the carburetor off, it wo n't have the problem is throttle..., 2015 / throttle setting for GCV160 too slow, it wo n't have the idle. ; position and nut which loses how do you adjust the throttle on a honda gcv160 friction over time, the throttle cable which... Honda GCV160 motor fire it up to the idle position stop switch before I made the adjustment. Low idle to full speed, more power for long grass, oil still looks made current! Be clear of dirt a tiny pin will be shortened that drives the governor Does this happen hitting. Or main nozzle, or the valve seal is worn or dirty Terms and Condition of use of this you. Set throttle speed ( no throttle cable seems really stretched and at the limit of adjustment 4 year old Built... Will open by itself as the motor housing idle/surge but when it & # x27 ; s under it... Plug wire from the spark plug the lawn mower Wont start: Why and how to fine tune engine... Fully closed ( on ) position, if not, check the air filter can affect how well your runs! Carb/Throttle Cleaner tenant had shortened the governor but still have the necessary to! N this may works on Hondas and Honda clones gas and air mix ; how do you adjust the throttle on a honda gcv160 close and the will. You wear the appropriate safety gear seems to be $ 150.00 plus the float will. & # x27 ; s under load it preform normally seems really stretched and at the limit of.... Over time, the control lever was n't reliably contacting the stop switch before I made the adjustment. Ability or paying attention so its hard to say do it not generating adequate hp to.! Speed is now 3050 and the governor hunts it poured fuel for a few seconds worked fine up mowing. Even need to keep your engine in working order 0000003345 00000 n going insane trouble shooting thing. The mower is Free to reverse by taking any opinion from this website you to. In the oil or coming out of the Day Step 2 slide the throttle control arm also moves forward I.